The Ideal Solution for Durability and Style in Colorado Springs
When it comes to multi-level construction in both residential and commercial spaces, metal pan stairs are one of the most reliable and functional options available. Whether you're constructing an apartment building, a commercial office near Downtown Colorado Springs, or an industrial facility or hospital in Powers Corridor, these stairs provide a perfect blend of durability, structural stability, and safety.
What Are Metal Pan Stairs?
Metal pan stairs consist of metal framing with pans designed to hold concrete or other tread materials. The most common treads for heavily trafficed areas are concrete-filled but in certain instances, other materials like tile or wood can be substituted to create unique-looking, low-maintenance solutions for all kinds of buildings. The pans, often fabricated from carbon steel or galvanized steel, offer outstanding strength, while also providing flexibility in size and design.
For properties such as apartment complexes, offices, and even hotels in Colorado Springs, metal pan stairs are the preferred choice. Their resilience and dependability make them an excellent fit for both interior and exterior staircases like emergency stairways in offices or schools.
Key Benefits of Concrete Filled Metal Pan Stairs
Durability for High-Traffic Areas
When choosing staircases for large buildings that are five or ten stories high, you need something that can stand the test of time. Concrete-filled metal pan stairs, for instance, are engineered for strength and longevity. These stairs include a 1.5-inch concrete layer that can be poured directly into the pan on-site, providing a robust, slip-resistant surface that can withstand heavy foot traffic and varying weather conditions in Colorado Springs. Another option for an equally strong result is to have the concrete treads precast and inserted or bolted onto the stringers.
Whether we order precast concrete stairs treads, prefabricated pans, or we build everything from scratch depend on the specifics of each job. All jobs are different and the overall size, budget, and placement of your staircases may call for a method that doesn't work for another site. We analyze each project separately in order to find the most efficient and inexpensive way to complete the work with the highest standards of safety.
Steel pan treads will be primed and coated for added protection, particularly important for exterior applications where exposure to outdoor elements is a concern. Whether you're dealing with snow, rain, or the harsh sun, metal pan stairs are built to hold up with very little maintenance. Occasionally check the underside of your stairs for any rust. If it's seen, you'll want to remove the rust and treat or repaint the area to keep your staircase lasting for decades.
Customization and Design Flexibility
One of the key benefits of metal pan stairs is the design versatility they offer. These stairs allow you to choose different tread materials depending on your project needs. With concrete or metal diamond plate treads, our options ensure that you can achieve both the aesthetic and functional goals for your building, whether it’s an industrial-style office in Old Colorado City or a sleek, modern apartment near Garden of the Gods.
Additionally, variations like sanitary coves or nosing for added safety and hygiene are available, ensuring that the stairs meet both the structural and design requirements of your building.
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Safety and Compliance
Safety is always a top concern, especially in commercial and multi-family buildings. The metal pan tread system, particularly those filled with concrete, offers a secure, slip-resistant surface. Concrete-filled pan stairs are commonly used for emergency egress staircases, which are a crucial safety feature in commercial properties and apartment buildings throughout Colorado Springs.
However, it’s important to note that before concrete is poured, the metal pans alone can pose a safety risk. Temporary tread inserts—made of wood, foam, or other durable materials—are required during construction to comply with OSHA standards and ensure safe usage before the concrete sets. During construction, we'll tape off these areas to keep anyone from attempting to use the stairs. We can also handle large projects in strategic small sections to ensure that necessary sections of stairway are always available.
Why Steel Stairs are Popular in Colorado Springs
In Colorado Springs, where construction is booming, metal pan stairs or steel stairs are becoming the go-to solution for developers and contractors. Buildings in areas like Briargate or Ivywild are often designed with the flexibility and durability of metal stairs in mind. With extreme weather conditions, from snow to intense sun, the resilience of metal pans filled with concrete makes them a superior choice over other stair systems, such as wooden or prefabricated metal stairs.
These stairs are also quieter compared to all-metal alternatives, thanks to the concrete filling that dampens sound. This makes them ideal for residential areas, especially for apartment complexes and condominiums near places like Memorial Park or Pikes Peak Center. The pan system is a safety measure that has been realized over years as aging concrete stairs have cracked. When this happens and there is nothing underneath the tread, the user can be put in danger if a tread breaks completely but having a metal support beneath a cracked tread allows time to identify the problem and replace the concrete filling without a chance of the stair giving way.
How Pan Stairs are Installed
Installing metal pan stairs is efficient and straightforward, reducing on-site labor time and offering flexibility for tight schedules in or outside of El Paso County.
- Frame and Pans Delivered: The stair frame and metal pans are fabricated off-site and delivered to the construction site.
- Welding or Bolting the Pans: The pans are welded or bolted into place on the metal frame or stair stringers, creating the foundation and overall shape of the stairs.
- Concrete Pouring or Tread Placement: Depending on the design, concrete is poured directly into the pans on-site, or precast concrete treads are fitted into the pans for a faster, more streamlined process.
Precast options eliminate the need for on-site pouring, helping to speed up the installation process while maintaining durability. This is particularly beneficial for projects on tight deadlines, such as condos or office complexes nearing completion.
Customizing Your Colorado Springs Metal Pan Stairs Project
No two projects are the same, and metal pan stairs offer the flexibility to meet your building's unique requirements. Some projects may use concrete-filled pans for enhanced durability, while others might prefer metal diamond plate treads for a sleek, industrial look. We also fabricate floating stairs and other upscale designs which include glass or metal railings for a modern aesthetic, perfect for luxury residences or commercial spaces in Downtown Colorado Springs.
Additionally, galvanized or epoxy-coated treads are excellent for exterior applications, ensuring that the stairs withstand moisture and other environmental factors. Whether you’re working on a residential or commercial project, metal pan stairs provide a customizable, durable solution that enhances both safety and style.
Why Choose Top Peak Welding for Your Metal Staircases?
At Top Peak Welding, we specialize in designing and installing custom metal staircases for a wide range of projects in Colorado Springs and surrounding areas like Monument and Fountain. Our experienced team works closely with developers, architects, and contractors to ensure each project is completed to the highest standards of safety, durability, and design.
With a commitment to quality and efficiency, we provide comprehensive stair solutions—from initial design and fabrication to installation and finishing touches. We can also offer stair repairs based on the condition of your metal. With certain buildings, many stairs need to be repaired or replaced all at once and we're willing to offer you a schedule and plan to make these large undertakings work for your budget. Whether you're looking for concrete-filled treads or metal treads with epoxy coatings, we have the expertise to deliver the best results for your project.
